Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with fashionable manufacturing strategies. To enhance packaging effectivity, the corporate applied Robotiq Lean Palletizing. This automation mission elevated throughput, improved security, and decreased the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak packing containers, and restricted area
Eckerts produces and ships a variety of spirits. The tip-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak packing containers required light, constant placement.
- A compact workshop made it troublesome to put in absolutely enclosed programs.
- Security considerations arose as a result of workers wanted to work near the robotic.
- Coaching time for brand spanking new know-how needed to stay minimal to keep away from disruptions.
The group needed automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field kind, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted flooring area.
- Built-in security options that cease the robotic mechanically when folks strategy.
- Quick onboarding, permitting workers to make use of the system confidently after sooner or later of coaching.
- Compatibility with 15 completely different carton sorts, lowering changeover effort.
“This answer is likely one of the finest issues we’ve got purchased lately. The system has been working flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, supreme for fragile or weaker cardboard constructions.
- Protected human-robot interplay, suited to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery surroundings.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses constantly, lowering guide lifting and bettering general throughput.
2. Decrease labor prices
Operators may shift from repetitive duties to higher-value duties in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe surroundings, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely sooner or later, lowering downtime and enabling quick use.
The impression: Custom supported by fashionable automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused trade. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Cut back bodily pressure
- Enhance manufacturing stability
- Assist long-term operational sustainability
Automation grew to become a option to defend craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy masses, blended packaging, or workforce constraints can profit from the identical dependable and protected automation system used at Eckerts.
If you wish to see whether or not palletizing automation is smart to your facility, begin with the Palletizing Match Software — a fast, interactive option to see if Lean Palletizing is the suitable match to your line.
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