Some automation tasks are about velocity. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a good move rapidly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which are utilized in a widely known quick meals breakfast sandwich. They aren’t delivery to retail, however the quantity is excessive, and the whole lot is tray packed. These trays are usually not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in via one in every of our webinars, they already understood what they wanted. They had been involved about repetitive lifting, and though they’d not skilled a again damage but, they noticed the chance coming. Their objective was clear: enhance security, cut back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought-about shopping for one palletizer to serve two packaging strains. However after they ran via the format and product move, they realized that switching between merchandise would require speedy pallet alternative. Any delays would threat shutting down their packaging line.
So that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that might sustain. The PE20 supplied the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their house and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants developed. That adaptability was simply as essential because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Knowledgeable Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed accessible in case they wanted assist.
Our objective is to assist prospects succeed, whether or not via direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That form of schedule makes the price justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer usually pays for itself in underneath a 12 months.
Once you add in time beyond regulation or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second website may have three or 4. Past that, they function different services underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an awesome match for palletizing automation
When you’ve got ever labored in a bakery, you already know the trays. They’re massive, they stack excessive, and they’re exhausting on the physique. Only one again damage may value greater than a whole palletizing system. Even earlier than accidents occur, the productiveness good points alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about velocity. It’s about security, consistency, and retaining your folks wholesome whereas retaining your strains working.
Last ideas: begin sooner, save sooner
One factor I all the time inform prospects is that this. If you’re nonetheless palletizing by hand, you might be already spending greater than it is advisable. Daily with out automation is a day you might be lacking out on financial savings and taking up pointless threat.
If you’re working lengthy shifts, transferring heavy trays, or counting on a small workforce to maintain issues transferring, now could be the time to contemplate a wiser method.
Wish to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Reply a sequence of questions to seek out out in a matter of minutes!
