{"id":6652,"date":"2025-04-29T17:16:31","date_gmt":"2025-04-29T08:16:31","guid":{"rendered":"https:\/\/aireviewirush.com\/?p=6652"},"modified":"2025-04-29T17:16:31","modified_gmt":"2025-04-29T08:16:31","slug":"how-one-midwest-producer-automated-heavy-lifting-and-unlocked-new-worth-with-pcc","status":"publish","type":"post","link":"https:\/\/aireviewirush.com\/?p=6652","title":{"rendered":"How one midwest producer automated heavy lifting and unlocked new worth with PCC"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div id=\"hs_cos_wrapper_post_body\">\n<p><span style=\"font-weight: bold;\">Labor shortages. Ergonomic danger. Turnover on the packaging line.<\/span><br \/>Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a each day actuality. However one Midwest-based producer of meals components lately confirmed that with the suitable companion, automation doesn\u2019t need to be difficult, or costly.<\/p>\n<p><!--more--><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_53 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\" role=\"button\"><label for=\"item-69e7586b261d6\" ><span class=\"\"><span style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/label><input aria-label=\"Toggle\" aria-label=\"item-69e7586b261d6\"  type=\"checkbox\" id=\"item-69e7586b261d6\"><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/aireviewirush.com\/?p=6652\/#The_problem_Heavier_merchandise_more_durable_work_situations\" title=\"The problem: Heavier merchandise, more durable work situations\">The problem: Heavier merchandise, more durable work situations<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/aireviewirush.com\/?p=6652\/#The_answer_Scalable_pre-engineered_robotics_with_PCC\" title=\"The answer: Scalable, pre-engineered robotics with PCC\">The answer: Scalable, pre-engineered robotics with PCC<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/aireviewirush.com\/?p=6652\/#Why_PCC_stands_out\" title=\"Why PCC stands out\">Why PCC stands out<\/a><ul class='ez-toc-list-level-3'><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/aireviewirush.com\/?p=6652\/#The_enterprise_influence_A_one-year_payback\" title=\"The enterprise influence: A one-year payback\">The enterprise influence: A one-year payback<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/aireviewirush.com\/?p=6652\/#Remaining_takeaway_for_producers\" title=\"Remaining takeaway for producers\">Remaining takeaway for producers<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"The_problem_Heavier_merchandise_more_durable_work_situations\"><\/span>The problem: Heavier merchandise, more durable work situations<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>This producer wanted to palletize buckets and luggage of their meals additive product. These heavy items wore out employees bodily and made staffing tough.\u00a0<\/p>\n<p>You actually don\u2019t need somebody down on the finish of a line managing these heavy packages day in and day trip.<\/p>\n<p>Even with a powerful native workforce, repetitive duties like this are arduous to fill and even more durable to retain. That\u2019s why the corporate began exploring robotic palletizing options.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=448&amp;height=333&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png\" width=\"448\" height=\"333\" loading=\"lazy\" alt=\"Screenshot 2025-04-23 at 4.30.40 PM\" style=\"height: auto; max-width: 100%; width: 448px; margin-left: auto; margin-right: auto; display: block;\" srcset=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=224&amp;height=167&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 224w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=448&amp;height=333&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 448w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=672&amp;height=500&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 672w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=896&amp;height=666&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 896w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=1120&amp;height=833&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 1120w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Screenshot%202025-04-23%20at%204.30.40%20PM.png?width=1344&amp;height=999&amp;name=Screenshot%202025-04-23%20at%204.30.40%20PM.png 1344w\" sizes=\"auto, (max-width: 448px) 100vw, 448px\"\/><\/p>\n<p><\/p>\n<h2><span class=\"ez-toc-section\" id=\"The_answer_Scalable_pre-engineered_robotics_with_PCC\"><\/span>The answer: Scalable, pre-engineered robotics with PCC<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Enter <a href=\"https:\/\/www.pccweb.com\/\" rel=\"noopener\" target=\"_blank\"><strong>PCC<\/strong><\/a>, a Wisconsin-based techniques integrator with deep roots in robotics\u2014and a powerful understanding of each engineering and enterprise realities. PCC noticed a chance to simplify integration by utilizing a <strong>pre-engineered robotic palletizing answer<\/strong> powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?<\/p>\n<ul>\n<li aria-level=\"1\"><strong>Minimal engineering time<\/strong> \u2013 much less time spent constructing from scratch<\/li>\n<li aria-level=\"1\"><strong>Decrease danger<\/strong> \u2013 confirmed {hardware} and software program that works out of the field<\/li>\n<li aria-level=\"1\"><strong>Preserved margins<\/strong> \u2013 integrators don\u2019t have to soak up hours of customized design<\/li>\n<\/ul>\n<p>This venture began with buckets utilizing the PE20 answer, and the group is already getting ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Why_PCC_stands_out\"><\/span>Why PCC stands out<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>PCC isn\u2019t simply an integrator; they\u2019re a development companion. They don\u2019t cease at set up. Right here\u2019s what units them aside:<\/p>\n<ul>\n<li aria-level=\"1\"><strong>Broader capabilities:<\/strong> Past palletizing, they create expertise basically robotics and techniques integration, permitting prospects to scale automation throughout processes.<\/li>\n<li aria-level=\"1\"><strong>Buyer-first mindset:<\/strong> By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, irrespective of the financial local weather.<\/li>\n<\/ul>\n<p>This explicit buyer was dropped at us via one among PCC\u2019s current relationships. They\u2019re an enormous fan of our product they usually actually put it on the market. That engagement makes an enormous distinction.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=542&amp;height=361&amp;name=PCC-Sign.png\" width=\"542\" height=\"361\" loading=\"lazy\" alt=\"PCC-Sign\" style=\"height: auto; max-width: 100%; width: 542px; margin-left: auto; margin-right: auto; display: block;\" srcset=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=271&amp;height=181&amp;name=PCC-Sign.png 271w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=542&amp;height=361&amp;name=PCC-Sign.png 542w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=813&amp;height=542&amp;name=PCC-Sign.png 813w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=1084&amp;height=722&amp;name=PCC-Sign.png 1084w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=1355&amp;height=903&amp;name=PCC-Sign.png 1355w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/PCC-Sign.png?width=1626&amp;height=1083&amp;name=PCC-Sign.png 1626w\" sizes=\"auto, (max-width: 542px) 100vw, 542px\"\/><\/p>\n<h3><span class=\"ez-toc-section\" id=\"The_enterprise_influence_A_one-year_payback\"><\/span>The enterprise influence: A one-year payback<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>On this case, the total system\u2014together with the robotic, end-of-arm tooling, and conveyance\u2014was estimated round <strong>$150,000<\/strong>. The return? A full payback in <strong>simply 12 months<\/strong> on two shifts.<\/p>\n<p>Meaning in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:<\/p>\n<blockquote>\n<p>\u201cDeal with what doesn\u2019t change. Labor shortages aren\u2019t going away. And heavy, repetitive work will at all times be arduous to workers. Automation is how you retain transferring.\u201d<\/p>\n<\/blockquote>\n<p>\u00a0<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Remaining_takeaway_for_producers\"><\/span>Remaining takeaway for producers<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In case you\u2019re scuffling with heavy packaging, or simply bored with recycling labor via roles nobody needs to remain in, it\u2019s time to have a look at robotic palletizing.<\/p>\n<p>And if you wish to hit the bottom working, <strong>partnering with an integrator like PCC could make all of the distinction<\/strong>. They know the tech, know the market, and most significantly, understand how that can assist you win.<\/p>\n<p>Attain out to see how automation might work in your line.<\/p>\n<div class=\"hs-cta-embed hs-cta-simple-placeholder hs-cta-embed-181385187253\" style=\"max-width:100%; max-height:100%; width:350px;height:42.3984375px; margin: 0 auto; display: block; margin-top: 20px; margin-bottom: 20px\" data-hubspot-wrapper-cta-id=\"181385187253\" align=\"center\">\n <a href=\"https:\/\/blog.robotiq.com\/hs\/cta\/wi\/redirect?encryptedPayload=AVxigLKWsM22H73wKTi5F0KuowZ%2FpQT8T7f91oxCjgi6a0nXJEK%2BO0zeZBfT%2Bx5%2FEX6lj4kJk8TFmwe3BQLxPhBPXZ0koRbOU7f7YngYyHPwDK4%2Fwt26xH33v%2Fgesx%2F0wpltC4mqYDo0VihlOIdG%2Be4G0DWvSn3XY48vzfcG1UNqI3ZAyLGeQZa1i3g%3D&amp;webInteractiveContentId=181385187253&amp;portalId=13401\" target=\"_blank\" rel=\"noopener\" crossorigin=\"anonymous\"> <img decoding=\"async\" alt=\"Contact us to speak with an expert\" loading=\"lazy\" src=\"https:\/\/no-cache.hubspot.com\/cta\/default\/13401\/interactive-181385187253.png\" style=\"height: 100%; width: 100%; object-fit: fill; margin: 0 auto; display: block; margin-top: 20px; margin-bottom: 20px\" onerror=\"this.style.display='none'\" align=\"center\"\/> <\/a>\n<\/div>\n<\/div>\n<p><script>(function(d, s, id) {\n  var js, fjs = d.getElementsByTagName(s)[0];\n  if (d.getElementById(id)) return;\n  js = d.createElement(s); js.id = id;\n  js.src = \"\/\/connect.facebook.net\/en_US\/sdk.js#xfbml=1&version=v3.0\";\n  fjs.parentNode.insertBefore(js, fjs);\n }(document, 'script', 'facebook-jssdk'));<\/script><br \/>\n<br \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Labor shortages. Ergonomic danger. Turnover on the packaging line.Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a each day actuality. However one Midwest-based producer of meals components lately confirmed that with the suitable companion, automation doesn\u2019t need to be difficult, or costly.<\/p>\n","protected":false},"author":1,"featured_media":6654,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[21],"tags":[],"class_list":{"0":"post-6652","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-robotics"},"_links":{"self":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/6652","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=6652"}],"version-history":[{"count":1,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/6652\/revisions"}],"predecessor-version":[{"id":6653,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/6652\/revisions\/6653"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/media\/6654"}],"wp:attachment":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=6652"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=6652"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=6652"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}