{"id":4659,"date":"2025-03-24T17:16:08","date_gmt":"2025-03-24T08:16:08","guid":{"rendered":"https:\/\/aireviewirush.com\/?p=4659"},"modified":"2025-03-24T17:16:08","modified_gmt":"2025-03-24T08:16:08","slug":"how-a-pizza-dough-producer-tackled-palletizing-challenges","status":"publish","type":"post","link":"https:\/\/aireviewirush.com\/?p=4659","title":{"rendered":"how a pizza dough producer tackled palletizing challenges"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div id=\"content-area\">\n<p>        <span id=\"hs_cos_wrapper_post_body\" class=\"hs_cos_wrapper hs_cos_wrapper_meta_field hs_cos_wrapper_type_rich_text\" style=\"\" data-hs-cos-general-type=\"meta_field\" data-hs-cos-type=\"rich_text\"><\/p>\n<p style=\"-qt-block-indent: 0; text-indent: 0px; margin: 10px 0px 0px 0px;\">Palletizing could appear easy\u2014till you\u2019re lifting <span style=\"font-weight: bold;\">43-pound bins<\/span> all day, stacking them <span style=\"font-weight: bold;\">six ft excessive<\/span>, and struggling to search out staff prepared to tackle the grueling job. For one pizza dough producer, this bottleneck wasn\u2019t simply slowing manufacturing\u2014it was making staffing a relentless headache. The answer? Automation. See how Robotiq\u2019s PE20 palletizer helped them overcome house constraints, scale back reliance on temp labor, and hold manufacturing transferring.\u00a0<\/p>\n<p><!--more--><\/p>\n<p><img decoding=\"async\" src=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=209&amp;height=315&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg\" width=\"209\" height=\"315\" loading=\"lazy\" alt=\"arturrro-4yzEtTQLdL4-unsplash\" style=\"height: auto; max-width: 100%; width: 209px; margin-left: auto; margin-right: auto; display: block;\" srcset=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=105&amp;height=158&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 105w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=209&amp;height=315&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 209w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=314&amp;height=473&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 314w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=418&amp;height=630&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 418w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=523&amp;height=788&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 523w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/arturrro-4yzEtTQLdL4-unsplash.jpg?width=627&amp;height=945&amp;name=arturrro-4yzEtTQLdL4-unsplash.jpg 627w\" sizes=\"auto, (max-width: 209px) 100vw, 209px\"\/><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_53 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\" role=\"button\"><label for=\"item-69e74b87ba9c0\" ><span class=\"\"><span style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/label><input aria-label=\"Toggle\" aria-label=\"item-69e74b87ba9c0\"  type=\"checkbox\" id=\"item-69e74b87ba9c0\"><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/aireviewirush.com\/?p=4659\/#The_corporate\" title=\"The corporate\">The corporate<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/aireviewirush.com\/?p=4659\/#The_problem_a_job_nobody_needed\" title=\"The problem: a job nobody needed\">The problem: a job nobody needed<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/aireviewirush.com\/?p=4659\/#Why_Robotiq%E2%80%99s_resolution_was_the_proper_match_actually\" title=\"Why Robotiq\u2019s resolution was the proper match (actually)\u00a0\u00a0\">Why Robotiq\u2019s resolution was the proper match (actually)\u00a0\u00a0<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/aireviewirush.com\/?p=4659\/#Recommendation_for_producers_contemplating_automation\" title=\"Recommendation for producers contemplating automation\">Recommendation for producers contemplating automation<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"The_corporate\"><\/span>The corporate<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>This specific buyer has a singular focus: they make and distribute pizza dough. With only a handful of SKUs, their course of is streamlined\u2014however not with out its challenges. Their dough balls are packed into bins and shipped to distributors serving eating places, retail, and meals service companies.<\/p>\n<p>\u00a0<\/p>\n<h2><span class=\"ez-toc-section\" id=\"The_problem_a_job_nobody_needed\"><\/span>The problem: a job nobody needed<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Palletizing may seem easy, however for this producer, it grew to become a serious bottleneck. The bins weighed as much as 43 kilos every (20 kg), and stacks reached as much as six ft excessive (1.8m). The repetitive lifting and overhead work made it an extremely strenuous job\u2014one which was virtually unimaginable to employees.<\/p>\n<p>The corporate relied closely on temp labor to fill their two 10-hour shifts, which got here at a excessive value and with fixed turnover. In some circumstances, manufacturing needed to decelerate simply to shift staff to cowl the palletizing job. It was clear: this job wanted automation.<\/p>\n<p>\u00a0<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Why_Robotiq%E2%80%99s_resolution_was_the_proper_match_actually\"><\/span>Why Robotiq\u2019s resolution was the proper match (actually)\u00a0\u00a0<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>A number of components made Robotiq\u2019s palletizing resolution the correct alternative:<\/p>\n<ol>\n<li><strong>Dealing with Heavy Containers<\/strong> \u2013 The corporate was initially contemplating a heavier-duty industrial robotic, however the timing was excellent: Common Robots had simply elevated the payload capability of the UR20 from 20 kg to 25 kg. This meant that as a substitute of going with a bigger system, they may deploy the compact and environment friendly PE20 cobot palletizer, which was more cost effective and higher fitted to their wants.<\/li>\n<li><strong>A Compact Footprint<\/strong> \u2013 Area was tight. Conventional industrial palletizers have been removed from excellent as a result of their massive footprint. Robotiq\u2019s resolution, with its versatile and compact design, was in a position to match into the client\u2019s obtainable house with simply inches to spare. With the assistance of Robotiq\u2019s utility staff, the setup was optimized to operate seamlessly inside these constraints.<\/li>\n<li><strong>Sensible Path Planning<\/strong> \u2013 In a cluttered atmosphere, motion issues. Robotiq\u2019s software program permits customers to outline restricted zones, guaranteeing the robotic can function effectively even in shut quarters. This was important in making the system work throughout the buyer\u2019s workspace.<\/li>\n<\/ol>\n<h2><span class=\"ez-toc-section\" id=\"Recommendation_for_producers_contemplating_automation\"><\/span>Recommendation for producers contemplating automation<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><img decoding=\"async\" src=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=399&amp;height=224&amp;name=Untitled%20design%20(2).png\" width=\"399\" height=\"224\" loading=\"lazy\" alt=\"Untitled design (2)\" style=\"height: auto; max-width: 100%; width: 399px; margin-left: auto; margin-right: auto; display: block;\" srcset=\"https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=200&amp;height=112&amp;name=Untitled%20design%20(2).png 200w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=399&amp;height=224&amp;name=Untitled%20design%20(2).png 399w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=599&amp;height=336&amp;name=Untitled%20design%20(2).png 599w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=798&amp;height=448&amp;name=Untitled%20design%20(2).png 798w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=998&amp;height=560&amp;name=Untitled%20design%20(2).png 998w, https:\/\/blog.robotiq.com\/hs-fs\/hubfs\/Untitled%20design%20(2).png?width=1197&amp;height=672&amp;name=Untitled%20design%20(2).png 1197w\" sizes=\"auto, (max-width: 399px) 100vw, 399px\"\/><\/p>\n<p>When you assume automation isn\u2019t doable to your facility, assume once more. This buyer initially assumed their constraints\u2014field weight, restricted house, and the character of their operation\u2014would make robotic palletizing unimaginable. However by bringing the problem to Robotiq, they discovered an answer tailor-made to their wants.<\/p>\n<p>For any producer going through labor shortages, excessive turnover, or bodily demanding duties, the important thing takeaway is that this: don\u2019t rule out automation earlier than exploring the probabilities. With the correct expertise and the correct staff, even the hardest challenges may be solved.<\/p>\n<p>When you\u2019re fighting an analogous bottleneck, attain out. We\u2019ll enable you to discover a option to make automation give you the results you want.<\/p>\n<div class=\"hs-cta-embed hs-cta-simple-placeholder hs-cta-embed-181385187253\" style=\"max-width:100%; max-height:100%; width:350px;height:42.3984375px; margin: 0 auto; display: block; margin-top: 20px; margin-bottom: 20px\" data-hubspot-wrapper-cta-id=\"181385187253\" align=\"center\">\n <a href=\"https:\/\/blog.robotiq.com\/hs\/cta\/wi\/redirect?encryptedPayload=AVxigLJ%2BLMsABqqhRtlFKJDnpx8M92hu0bQ7LTWNG%2FvLdcU0LZTqVCxYASlKZfhKFQ1dTRYiicwrIw%2FdwShXq3apb4rR%2Bj6jVWr5CuR8xFvgnKvm1Mc2TdTEzAApBsaS8BS9VCSzKpwj7PvK4uacQOdrUz0WzLAWtGr09sGvJtYtjHxM6iiYY9ONg1M%3D&amp;webInteractiveContentId=181385187253&amp;portalId=13401\" target=\"_blank\" rel=\"noopener\" crossorigin=\"anonymous\"> <img decoding=\"async\" alt=\"Contact us to speak with an expert\" loading=\"lazy\" src=\"https:\/\/no-cache.hubspot.com\/cta\/default\/13401\/interactive-181385187253.png\" style=\"height: 100%; width: 100%; object-fit: fill; margin: 0 auto; display: block; margin-top: 20px; margin-bottom: 20px\" onerror=\"this.style.display='none'\" align=\"center\"\/> <\/a>\n<\/div>\n<p><\/span>\n    <\/div>\n<p><script>(function(d, s, id) {\n  var js, fjs = d.getElementsByTagName(s)[0];\n  if (d.getElementById(id)) return;\n  js = d.createElement(s); js.id = id;\n  js.src = \"\/\/connect.facebook.net\/en_US\/sdk.js#xfbml=1&version=v3.0\";\n  fjs.parentNode.insertBefore(js, fjs);\n }(document, 'script', 'facebook-jssdk'));<\/script><br \/>\n<br \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Palletizing could appear easy\u2014till you\u2019re lifting 43-pound bins all day, stacking them six ft excessive, and struggling to search out staff prepared to tackle the grueling job. For one pizza dough producer, this bottleneck wasn\u2019t simply slowing manufacturing\u2014it was making staffing a relentless headache. The answer? Automation. See how Robotiq\u2019s PE20 palletizer helped them overcome [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":4661,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[21],"tags":[],"class_list":{"0":"post-4659","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-robotics"},"_links":{"self":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/4659","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=4659"}],"version-history":[{"count":1,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/4659\/revisions"}],"predecessor-version":[{"id":4660,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/posts\/4659\/revisions\/4660"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=\/wp\/v2\/media\/4661"}],"wp:attachment":[{"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=4659"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=4659"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/aireviewirush.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=4659"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}